We know that the better the training, the better the outcomes in your shop and in your finished product. That is why we are pleased to offer several training opportunities to fit your unique time, location, and budgetary needs. Learn more about the different training opportunities available through the GranQuartz CNC program and our trusted partners at ZOLLER.
Get the most out of your investment through ZOLLER Training Days, a distraction-free, on-location learning experience designed to empower your team and increase shop productivity. Our experienced GranQuartz Technical Team leads this two-day, hands-on training program, which takes place at the ZOLLER North American Headquarters in Ann Arbor, Michigan.
The agenda is crafted to cover key topics, including Basic Utility Tools 101, an in-depth exploration of the tool library, understanding settings for building a basic set, and comprehensive ZOLLER maintenance.
Attendees undergo a mastery test and receive a certificate, officially certifying them as operators and trainers of the ZOLLER >>smile<< system. Beyond the curriculum, the training incorporates valuable one-to-one coaching and peer-to-peer networking opportunities, fostering a community of expertise.
The ZOLLER Certification training is tailored for shops with those new to the ZOLLER >>smile<<. This resource also offers a valuable opportunity for managers and owners to better understand the ZOLLER system, equipping them with the knowledge to train other operators effectively.
While mirroring the content of our onsite training, ZOLLER Certification provides unique advantages. Taking trainees out of their daily production environment ensures their full attention and eliminates distractions, allowing for a more thorough and focused learning experience. The program also facilitates connections with peers from other shops, enabling discussions on best practices, challenges, and networking for ongoing support.
New Training Days Certification Classes are added regularly, check back soon for new dates!
Equip your team with the hands-on knowledge and first-hand experience they need through on-site training at your shop using the tooling and machinery they will work with every day. This training option is great for:
During an on-site training, a knowledgeable GranQuartz CNC technician can:
The on-site shop training drives value for your shop and ensures that all team members can access a standardized, accurate, and focused learning experience. On-site sessions happen “right at home” and are designed to be convenient and cost-effective solution for you and your team. These trainings also cause minimal disruption to shop operations and can easily assimilate into daily revenue-generating activities.
Rates and fees may apply.
The MY ZOLLER Knowledge Hub is your team’s virtual destination for ZOLLER’s in-depth learning resources. This self-guided hub contains training materials, videos, and user guides to help your team expand their knowledge about your shop’s ZOLLER machine. Users can also access technical documents, FAQs, maintenance information and much more to help troubleshoot and better identify potential areas of advanced support. All MY ZOLLER materials are available to your team on-demand, 24/7 – so team members can learn on their time, at their own pace.
You can also use MY ZOLLER to contact the ZOLLER support team for support questions beyond the content in the MY ZOLLER Knowledge Hub. Once logged into MY ZOLLER, use the designated form to submit a formal support request to the ZOLLER technical team. Additional fees may apply.
Fill out the short form to request an on-site training session today.
Talk to a TechIf you're noticing lines on your polished edges, it might be time to give your profile tools some TLC.
Dressing
Dress your tools every 500-700 linear feet using high-quality dressing sticks. Check out our recommendations here.
Reshaping
Even properly dressed tools need periodic reshaping. Use a high-quality EDM reshaping service such as ADI USA, for every 8,000 - 18,000 linear feet of production. If you'd like to maximize tool life by optimizing your reshaping cycles, check out our ZOLLER measuring equipment. (Link)
Tackling Tough Profiles
Profiles with big, flat areas (such as T and ZR) can be challenging when it comes to eliminating visible polish lines. We suggest a hybrid bond profile wheel such as the MFP5 to get the job done. The MFP5's unique hybrid bond bridges the gap between metal and resin bond tools, smoothing the transition and erasing visible polish lines. (Link)
Debris
Regularly inspect and clean suction cups to prevent debris accumulation, which can compromise the seal.
Seal Maintenance
Store vacuum pods on their sides during periods of non-use to minimize wear on seals. Promptly replace damaged or worn seals to ensure optimal performance. We recommend replacing seals every 6-8 months. Blick Top Seals and Blick Bottom Seals
Tool Feed Rate Calibration
Assess the feed rate of the tool relative to the material being processed. Excess speed may result in material displacement. Adjust the feed rate to align with the requirements for the material.
Leak Detection
Conduct a thorough examination for leaks in individual pods. A single pod with a leak can compromise the seal integrity for all components. Identify and rectify any leaks promptly.
Cold Weather Precautions
In colder climates, be on the lookout for water accumulation in the lines, as well as the risk of freezing. Ensure proper insulation and drainage to prevent downtime caused by temperature variations.
Apply Consistent Pressure
When working with stuck tools, the key is to apply consistently even pressure across the tool's face, while holding the tool holder stationary.
The AdVise Press Stand
The Advise press stand is an excellent option for safety and easily removing stuck tools. The unit locks the tool holder securely into place and applies powerful pressure, evenly against the tool’s face. Explore the Advise (here).
Employ High-Quality Marine Grade Grease
Apply a light layer of high-quality marine-grade grease to the bore of the tools before installation on the tool holder. This protective layer serves to prevent corrosion and oxidation, while simultaneously acting as a lubricant for smoother removal in the future. Explore the recommended marine-grade grease (here).
Properly reading our tool descriptions, like the T30-8 for example, is essential to understanding how to select the right profile wheels for your business.
Shape Design Designation
The first letter(s) such as “T” or “ZR”, indicate the profile shape.
Material Thickness
The next two numbers, such as “30”, represent the material thickness in millimeters. For example, the T30-8 would be 30mm or 3cm.
Additional Variation (If applicable)
If there is a dash followed by a number, such as “-8,”, this is a code that signifies a specific variation from the standard profile. In the case of “T30-8”, the”-8” indicates a top and bottom radius of 3mm.
Our ADI profile wheels are available in various tooling series, classified by diameter.
120 Series (Topline)
120 Series profile wheels or Topline wheels have a diameter of around 4.75 inches, making them the largest of the profile wheel series. 120 Series wheels are the longest-lasting profile wheels.
80 Series (Fastline)
The next size down is the 80 series with a rough diameter of 3 inches. Also known as the Fastline, this series is the perfect blend of performance and value.
40 Series (Twistline)
The 40 series, also known as the Twistline, has a diameter of roughly 1.5 inches. These wheels are ideal for tighter radius applications such as sink cutouts.
20 Series (Microline)
For even tighter radius applications such as zero radius sinks, the 20 series or Microline offer precision in a small package, 20 series wheels have a compact diameter of roughly .75 inches.
Opt for Precut Wheels
Consider using precut wheels like the ADI Ninja. The Ninja configures into any profile shape and lessens the workload on valuable profile tools by quickly removing the bulk of the material required to rough in the desired shape.
Invest in ZOLLER Presetting
Maximize your tooling investment by adding a ZOLLER presetting and precision tool measuring machine to your arsenal. This investment can greatly increase tool life by improving the accuracy of tool setup and allowing users to closely monitor tool wear, as well as optimizing tool EDM service intervals.
We offer a wide variety of open profiles specifically engineered to round over or bevel the sharp edges that are typically left behind with open profiles. Our Hands-Free profiles automate the job of removing sharp edges on open profiles.
Insufficient water
Keeping a close eye on your water supply is essential in preventing burning and ensuring maximum tool life.
Improper RPM and Feed rates
Incorrect operating parameters put unnecessary stress on profile wheels, causing them to burn and wear unevenly.
Properly dressing your CNC profile wheels will help you to maintain optimal performance.
Frequency of Dressing
We recommend dressing your CNC metal profile wheels every 500-700 linear feet.
Spindle RPM Settings
Set the spindle RPM between 1000-2000 for effective dressing.
Dressing Process for Metal Profile Wheels
Dressing Process for Polish Wheels
Sequential Dressing Sticks
Dress profile wheels in a specific sequence using the following dressing sticks:
The Advant Edge, an off-machine dressing solution, enhances productivity, and safety, and assists in ensuring more consistent dressing quality.
Learn more about the Advant Edge (here).
EDM or Electric discharge machining is the process of using electrical discharge to erode extremely hard materials with high precision. ADI USA uses state-of-the-art EDM equipment and the latest ZOLLER measuring technology. ADI USA brings tools back to their original factory specifications while minimizing waste. ADI wheels can be re-shaped 2-3 times over their lifetime.
A Super Z Wheel is a Position #1 Z profile wheel or a special purpose Z profile wheel that is being used in a high-speed trimming application. Many shops will allow excess material to remain on workpieces during dimensional cutting. This excess material is meant to compensate for inconsistencies experienced during rough dimensioning. A Super CNC Wheel is used as a high-speed trimming tool to bring project dimensions to accurate specifications before profiling.
Use the profile wheel finder to select the correct tool for each application.